Replacement Shape Wire Screens from Samscreen

Shape Wire Screens

Samscreen proudly offers top-of-the-line replacement shape wire screens for a vast selection of portable and stationary screening equipment. Additionally, we can custom manufacture replacement shape wire screens for you. Let our experienced engineers help you make sure you get the right screen and the perfect fit.

Shape Wire Screens

If you need replacement shape wire screen, Samscreen can help. If you’re screening aggregates that often cause blinding and pegging, chances are you need a shape wire screening solution. Samscreen’s shape wire screen is made from high-quality piano wire, which allows each individual wire to independently vibrate. That allows materials to pass through more easily, keeping aggregates from sticking to the individual wires.

We offer a variety of shape wire configurations to choose from, so your replacement shape wire screen will always be a custom solution that matches your exact needs. Samscreen offers:

  • Max-S pattern shape wire replacement screen
  • Max-V pattern shape wire replacement screen
  • Max-D pattern shape wire replacement screen

Samscreen’s replacement shape wire screens are infused with Maxwear™ technology and are 100 percent made in the United States from 100 percent domestic raw materials. Shape wire replacement screens offer the solution and advantages of producing tighter specifications and having the ability to self-clean.

Our replacement shape wire screens are manufactured with your needs in mind.

Downtime is costly, which is why we work hard to make sure you receive your replacement shape wire screens quickly. We never compromise on quality, because it’s important to us that our customers are able to get back to work in the shortest time possible. We carry a wide assortment of pre-manufactured shape wire screens for the most popular machines, but we’re also able to manufacture our quality replacement shape wire screens to your specifications as well. Simply call us at and we will be happy to assist you with your replacement shape wire screen needs.

Samscreen is pleased to offer a wide variety of replacement screens and screening products to fit the following screening machines.

For your convenience, Samscreen is pleased to offer these screening products in addition to our shape wire screen:

Maxwear Patterns

The Max-S pattern shape wire screen is essentially a piano wire screens with each wire being crimped. During the material stratification process, a phenomenon occurs where the long dimension of ‘flats’ (generally defined as the largest dimension of a particle being 3X greater than the narrow dimension) align themselves with the direction of material flow. The crimping of the wire prevents the ‘flats’ from passing.

  • Offers a high percentage of open area but less than piano wire screens
  • Offers tighter specification control than piano wire screens, but less production
  • Poured Polyurethane cross strips which will not separate during use
  • Offered in End Tensioned or Side Tensioned panels
  • Actually made using Premium Grade Music Wire (developed for harmonics and vibration and also offering higher tensile and wear resistance than oil tempered or high carbon wires)

Max-V pattern shape wire is a piano wire screens with alternating straight and crimped wires, which allows the producer to make a spec product. Max-V shape wire offers:

  • High percentage of open area
  • Resistance to blinding when screening high moisture products and exceptional screening efficiency without the drawback of passing slivers or chips
  • Works well because the straight wire is heavier than the crimped wire and carries the load on the deck, while the crimped wire impedes the bridging of particles from wire to wire.

The Max-D pattern shape wire screen is a hybrid of a piano wire screens and a woven screen. It has the same self cleaning ability as pianowire but enables the producer to make spec material, normally only obtainable to those who screen with 2 dimensional screening media.

  • Offers the ability to produce spec product with self cleaning action
  • Offered in End Tensioned or Side Tensioned panels
  • Poured Polyurethane cross strips which will not separate during use
  • Actually made using Premium Grade Music Wire (developed for harmonics and vibration and also offering higher tensile and wear resistance than oil tempered or high carbon wires)

As with all Samscreen Maxwear™ Logo products, the Max-S and Max-D shape wire screens offer the following advantages:

  • Infused with Maxwear™ technology
  • 1-2 day lead times
  • high tensile piano wire and stainless steel wire
  • Extensive knowledge of screens, hooks and deck configurations
  • Samscreen’s extensive experience providing solutions to producers with hard to screen materials
  • Samscreen’s unrivalled and superior customer service and quality
  • ISO 9001-2008 registered producer
  • 100% made in the USA and from 100% domestic raw materials
Specifications

UP TO 72” WIDE PANELS

wires in mm

Opening Size Screen Type Wire Sizes Available
1/8″ Max-S 1.6, 1.8, 2.0

Max-V 1.6
5/32″ Max-V 1.6, 2.0
3/16″ Max-S 1.6, 1.8, 2.0

Max-D 1.6, 1.8, 2.0

Max-V 2.0
1/4″ Max-S 1.6, 1.8, 2.0, 2.5, 3.0

Max-D 1.6, 1.8, 2.0

Max-V 1.8, 2.0
5/16″ Max-S 2.0, 2.5, 3.0

Max-V 2.5, 3.0
3/8″ Max-S 2.0, 2.5, 3.0

Max-D 2.0, 2.5

Max-V 2.0, 2.5
1/2″ Max-S 3.0

Max-D 2.0, 2.5, 3.0

Max-V 2.0, 2.5, 3.0
5/8″ Max-S 3.0

Max-D 2.0, 2.5, 3.0

Max-V 2.0, 2.5, 3.0
3/4″ Max-S 2.0, 2.5, 3.0

Max-D 2.0, 2.5, 3.0
7/8″ Max-S 2.0, 2.5, 3.0
1″ Max-S 2.0, 2.5, 3.0

Max-V 2.5, 3.0
The Samscreen Difference

Shape Wire Screens

  • Industry leading turnaround time
  • 3 wire types (only shape wire made with piano wire – lasts longer, wears better, spring wire, less maintenance)
  • 3 distinct wire shapes (Max-S, Max-D, Max-V)
  • 1.6 to 5mm wire diameter range
  • Single piece molded urethane profile
  • Ability to produce the widest and longest screens
  • Ease of installation
  • Most cost-effective screen on the market (cost per ton produced – Quality of wire, longevity of screen)
  • All screens individually tested for fit and accuracy (hydraulic stretcher)

The Samscreen Difference

  • Industry leading turnaround time
  • Infused with Maxwear™ technologies (maximum wear life)
  • Backed by the Samscreen Wear Cost Guarantee (best, most cost-effective product on the market based on cost per ton produced)
  • Fully integrated manufacturing
  • CNC Rolling, CNC Machining
  • In-house Engineering
  • Customization and per-approval drawings for each order
  • Use of domestic raw materials with certifications and traceability
  • Made in the USA
  • ISO Compliant
  • Wide industry knowledge and experience